About Brass Plastic Moulding Inserts
Brass Plastic Moulding Inserts
We are manufacturer and exporter of Brass Plastic Moulding Inserts. We have wide range available in brass inserts. We can provide in Round Inserts, Hex Inserts, Square Inserts, Knurling Inserts, Threaded Inserts and as per customer's requirement.
Material
Free Cutting Brass IS 319 Type (l)
Free Cutting Brass as per BS 249 Type(I)
Generally Free Machine Grade of CuZn37Pb3 equivalent to BS 2874 is used to manufacture various brass threaded inserts in form of round, Hexagon, Square etc
Other grades which are followed as per custom requirements are CZ 121, CZ 131, C3604, CDA 360, and DTD 627 etc
High Grade Free Cutting Brass.
Any Special Brass Material Composition as per customers requirement
Threads
ISO Metric (MM Threads)
BA Threads
BSW Threads (Inches)
UNC, UNF,UNEF and NPT Threads
BSP & BSPT (Parallel & Taper Threads)
Any threads as per specifications
Features
Thread as per international Go and Not Go Gauge Standard.
Deep Groove for maximum Pull out Resistance.
Inner Diameter (ID) after threading with very close tolerance to prevent unrequired flush to enter into brass inserts.
Application
Plastic Industry
Rubber Industry
Electronic Industry
Electrical Industry,etc...
Exceptional Precision and StrengthBrass Plastic Moulding Inserts are meticulously crafted using advanced CNC turning technology, ensuring tight tolerances of 0.02 mm for perfect integration in plastic and injection moulding applications. They boast high tensile strength (380 MPa) and durable hardness (80-120 HV), making them suitable for demanding automotive and electrical environments where reliability and rigidity are essential.
Diverse Sizes and Customization OptionsThese inserts are available in a comprehensive range, spanning sizes from M2 to M20 and diameters of 2 mm to 50 mm. Customers can request bespoke solutions tailored precisely to their design or sample specifications. This versatility meets the unique requirements of various electronics, appliances, and consumer product assemblies.
High Quality and Compliance StandardsManufactured with top-grade CZ121 brass and conforming to DIN, ISO, ASTM, and JIS standards, each insert undergoes precision machining and surface treatment to enhance performance and longevity. RoHS compliance ensures eco-friendly practices, while sophisticated finishes like nickel, tin plating, and smooth polishing add enduring value and resistance to corrosion.
FAQs of Brass Plastic Moulding Inserts:
Q: How are Brass Plastic Moulding Inserts installed in different applications?
A: Brass Plastic Moulding Inserts can be installed using press fit, ultrasonic, or heat fit methods. The selection of installation method depends on the application requirements and material of the receiving plastic. Consult with your injection moulding team to determine the optimal process for your components.
Q: What industries commonly use these brass inserts?
A: These inserts are widely used in the automotive, electrical, electronics, and consumer products industries due to their precision, durability, and resistance to corrosion. Their adaptability and strength make them ideal for securely fastening plastic assemblies in these sectors.
Q: When should I choose customized inserts over standard sizes?
A: Customized inserts are recommended when your design needs do not match standard specifications or when unique dimensions, shapes, or threading are necessary for your project. We offer inserts tailored according to your drawings or samples to meet specialized requirements.
Q: Where are these inserts manufactured and supplied from?
A: Our Brass Plastic Moulding Inserts are manufactured, exported, and supplied from India, serving diverse clients worldwide with consistent quality and prompt deliveries. Packaging options include poly bags and carton boxes for safe transit.
Q: What is the standard process for manufacturing these inserts?
A: The inserts are produced through high-precision CNC turning and machining, using quality brass materials like CZ121 and CW614N. The process results in precise, durable, and smooth products, further enhanced by various surface treatments for corrosion resistance and aesthetics.
Q: What are the benefits of using Brass Plastic Moulding Inserts in injection moulded parts?
A: Using these inserts provides high strength, excellent load-bearing capabilities, and enhanced durability to plastic components. Their corrosion resistance and customizable features lead to longer product life and secure thread engagement in demanding environments.