About Brass Moulding Inserts
Brass Moulding Inserts
We are manufacturer and exporter of Brass Moulding Inserts. We have wide range available in brass inserts. We can provide in Round Inserts, Hex Inserts, Square Inserts, Knurling Inserts, Threaded Inserts and as per customers requirement.
Material
Free Cutting Brass IS 319 Type (l)
Free Cutting Brass as per BS 249 Type(I)
Generally Free Machine Grade of CuZn37Pb3 equivalent to BS 2874 is used to manufacture various brass threaded inserts in form of round, Hexagon, Square etc
Other grades which are followed as per custom requirements are CZ 121, CZ 131, C3604, CDA 360, and DTD 627 etc
High Grade Free Cutting Brass.
Any Special Brass Material Composition as per customers requirement
Threads
ISO Metric (MM Threads)
BA Threads
BSW Threads (Inches)
UNC, UNF,UNEF and NPT Threads
BSP & BSPT (Parallel & Taper Threads)
Any threads as per specifications
Features
Thread as per international Go and Not Go Gauge Standard.
Deep Groove for maximum Pull out Resistance.
Inner Diameter (ID) after threading with very close tolerance to prevent unrequired flush to enter into brass inserts.
Application
Plastic Industry
Rubber Industry
Electronic Industry
Electrical Industry,etc...
Precision Engineering for Demanding ApplicationsEach Brass Moulding Insert is crafted from premium grades such as IS 319, CZ121, and BS 249 for optimal strength and corrosion resistance. CNC machining ensures excellent machinability and precise design, promising a snug fit across all supported sizes. Choose from round, hexagonal, or customized shapes to fulfill your specific industry requirements.
Versatile Installation and CustomizationOur inserts cater to varied installation needs-whether via press fit, ultrasonic, or heat fit methods. Multiple head types (round, flat, knurled), thread options (metric, UNC, UNF, BSP), and surface treatments (polished, nickel plated, natural) guarantee compatibility and performance for diverse moulding projects. Customization options extend to packaging, sizes, and finishes.
Superior Performance and ReliabilityWith impressive tensile strength of up to 450 MPa and temperature resistance up to 300C, these brass inserts deliver enduring performance in intensive rubber and plastic moulding environments. Their precise construction and corrosion-resistant surface treatments provide a reliable, smooth finish and facilitate easy, permanent fitting for critical assemblies.
FAQ's of Brass Moulding Inserts:
Q: How are Brass Moulding Inserts installed in moulded components?
A: Brass Moulding Inserts can be installed using several methods, including press fit, ultrasonic, and heat fit techniques. The choice of installation depends on the component material and the application requirement. This flexibility ensures strong and permanent fittings in rubber or plastic moulded parts.
Q: What makes these inserts suitable for high-temperature and high-load applications?
A: These inserts are manufactured from high-quality brass alloys and undergo CNC machining for precision. They offer temperature resistance up to 300C and a load capacity up to 150 kg, making them ideal for demanding environments. Their robust nature and surface treatments also enhance durability and corrosion resistance.
Q: Where are Brass Moulding Inserts commonly used?
A: They are extensively used in the rubber and plastic moulding industries, where strong, durable, and permanent fittings are required. Their versatility and customizable features make them suitable for a wide range of industrial and manufacturing applications.
Q: What customization options are available for these inserts?
A: Customers can customize head types (round, flat, knurled), shapes (round, hexagonal, or bespoke), packaging (box, packet), thread types (metric, UNC, UNF, BSP), surface finishes (polished, natural, nickel plated), as well as diameter and thickness options, ensuring an ideal fit for specific applications.
Q: How does the manufacturing process ensure high precision in these inserts?
A: Each insert is produced through advanced CNC machining, ensuring tight tolerances of 0.05 mm and a consistently smooth, polished finish. This precise process allows for excellent machinability and ensures every insert meets industry standards such as DIN, IS, JIS, and ASTM.
Q: What are the main benefits of using Brass Moulding Inserts in moulded assemblies?
A: Key benefits include high durability, excellent machinability, precise design, and easy installation. Their polished, corrosion-resistant surfaces and tailored fit improve component lifespan and reliability, facilitating robust and maintenance-free assemblies.
Q: When should I consider using a custom-designed insert for my project?
A: Custom-designed inserts are recommended when standard dimensions or features do not meet your specific assembly or performance requirements. Applications with unique size, fit, or strength needs benefit from tailor-made solutions to ensure optimal performance and compatibility.