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Brass Ultrasonic Inserts

Name: Brass Ultrasonic Inserts
Brand: MAHAVIR TECHNOCRATES
Price: 1000 INR
Availability: InStock

Price 1000 INR/ Kilograms

Get a Price/Quote

MOQ : 15000 Kilograms

Brass Ultrasonic Inserts Specification

Corrosion Resistant
Yes

Feature
Precision Machined, High Strength

Grade
CW614N / CW617N

Thread Type
Metric / UNC / UNF

Load Capacity
High

Torque
Up to 8 Nm

Hardness
80-90 HRB

Head Type
Round

Diameter
3 mm to 12 mm

Tensile Strength
380 MPa

Thickness
As per requirement

Capacity
Custom as per drawing

Surface Treatment
Polished / Natural

Standard
DIN, ISO, IS

Finish
Bright / Machined

Shape
Cylindrical

Fasteners Type
Ultrasonic Insert

Material
Brass

Tolerance
0.05 mm

Application
Thermoplastics, Electronics, Automotive

Length Range
4 mm to 25 mm

RoHS Compliance
Yes

Knurling Type
Straight / Diamond / Helical

Compatibility
Suitable for all major thermoplastics

Customisation
Available as per design

Minimum Order Quantity
5000 Pieces

Color
Golden

Packaging Type
Box / Polybag

Installation Method
Ultrasonic or Heat Staking

Brass Ultrasonic Inserts Trade Information

Minimum Order Quantity
15000 Kilograms

Payment Terms
Cash Against Delivery (CAD), Cheque, Telegraphic Transfer (T/T), Cash in Advance (CID)

Supply Ability
200000 Kilograms Per Month

Delivery Time
15 Days

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
Boxes

Main Export Market(s)
Asia, Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Central America

Main Domestic Market
All India

About Brass Ultrasonic Inserts

Brass Ultrasonic Inserts

We are manufacturer and exporter of Brass Ultrasonic Inserts. We have wide range available in brass inserts. We can provide in Round Inserts, Hex Inserts, Square Inserts, Knurling Inserts, Threaded Inserts and as per customer's requirement.

Material

Free Cutting Brass IS 319 Type (l)

Free Cutting Brass as per BS 249 Type(I)

Generally Free Machine Grade of CuZn37Pb3 equivalent to BS 2874 is used to manufacture various brass threaded inserts in form of round, Hexagon, Square etc

Other grades which are followed as per custom requirements are CZ 121, CZ 131, C3604, CDA 360, and DTD 627 etc

High Grade Free Cutting Brass.

Any Special Brass Material Composition as per customers requirement

Threads

ISO Metric (MM Threads)

BA Threads

BSW Threads (Inches)

UNC, UNF,UNEF and NPT Threads

BSP & BSPT (Parallel & Taper Threads)

Any threads as per specifications

Features

Thread as per international Go and Not Go Gauge Standard.

Deep Groove for maximum Pull out Resistance.

Inner Diameter (ID) after threading with very close tolerance to prevent unrequired flush to enter into brass inserts.

Application

Plastic Industry

Rubber Industry

Electronic Industry

Electrical Industry,etc...

Precision Engineering for Resilient Connections

Our brass ultrasonic inserts are manufactured with strict tolerances of 0.05 mm and offer exceptional tensile strength up to 380 MPa. They ensure reliable fastening in all major thermoplastics, enhancing durability and structural integrity in various applications. Choose from knurling styles and thread types to suit your assembly needs.

Flexible Customisation and Versatile Sizing

With a length range from 4 mm up to 25 mm and diameters between 3 mm and 12 mm, our inserts are suitable for a wide array of project requirements. Custom designs, shapes, and capacities are available according to your drawings or specifications, giving you the flexibility to achieve optimal fit and performance.

Efficient Installation Compatible with Modern Processes

Our inserts are engineered for both ultrasonic and heat staking installation, ensuring quick and strong embedding into thermoplastic components. These features make them especially suitable for high-volume manufacturing environments requiring precision, speed, and repeatability.

FAQ's of Brass Ultrasonic Inserts:

Q: How are brass ultrasonic inserts installed in thermoplastics?

A: Brass ultrasonic inserts can be installed using either ultrasonic insertion or heat staking methods. In ultrasonic insertion, vibrations generate heat at the interface, allowing the insert to melt and embed into the thermoplastic. Heat staking involves externally heating the insert before pressing it into place.

Q: What are the advantages of using these inserts in electronic and automotive applications?

A: These inserts provide high strength, excellent corrosion resistance, and secure threads, making them ideal for demanding environments like electronics and automotive assemblies. Their precision machined surfaces contribute to stable, long-lasting connections and easy repair or servicing.

Q: What design and sizing customization options are available?

A: We offer full customization based on your drawings, including varied lengths, diameters, knurling types, threads, and grades. This ensures you get inserts tailored precisely to your application needs, optimizing performance and installation.

Q: When should I choose diamond, straight, or helical knurling?

A: The choice of knurling depends on your application's specific holding requirements. Diamond knurling provides superior rotational resistance, straight knurling is typically used for axial load applications, and helical knurling offers a balance of both for more dynamic loading conditions.

Q: Where can these brass inserts be used apart from thermoplastics?

A: While designed primarily for thermoplastics, these inserts are also widely used in wood, laminates, and composite materials where robust threaded fixing is required, especially in electronics and automotive sectors.

Q: What is the minimum order quantity, and how are the inserts packaged?

A: The minimum order quantity for our brass ultrasonic inserts is 5,000 pieces. Inserts are packaged in secure boxes or polybags to prevent damage during transit and storage.

Q: How does RoHS compliance and material grade benefit users?

A: Our inserts are made from CW614N or CW617N brass, ensuring high machining quality and strength. RoHS compliance guarantees that the product is free from hazardous substances, supporting safer product manufacturing and exports globally.

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