About Brass Round Inserts
Brass Round Inserts
We are manufacturer and exporter of Brass Round Inserts. We have wide range available in brass inserts. We can provide in Round Inserts, Hex Inserts, Square Inserts, Knurling Inserts, Threaded Inserts and as per customer's requirement.
Material
Free Cutting Brass IS 319 Type (l)
Free Cutting Brass as per BS 249 Type(I)
Generally Free Machine Grade of CuZn37Pb3 equivalent to BS 2874 is used to manufacture various brass threaded inserts in form of round, Hexagon, Square etc
Other grades which are followed as per custom requirements are CZ 121, CZ 131, C3604, CDA 360, and DTD 627 etc
High Grade Free Cutting Brass.
Any Special Brass Material Composition as per customers requirement
Threads
ISO Metric (MM Threads)
BA Threads
BSW Threads (Inches)
UNC, UNF,UNEF and NPT Threads
BSP & BSPT (Parallel & Taper Threads)
Any threads as per specifications
Features
Thread as per international Go and Not Go Gauge Standard.
Deep Groove for maximum Pull out Resistance.
Inner Diameter (ID) after threading with very close tolerance to prevent unrequired flush to enter into brass inserts.
Application
Plastic Industry
Rubber Industry
Electronic Industry
Electrical Industry,etc...
Versatile Installation MethodsBrass Round Inserts support a variety of installation techniques, including press fit, ultrasonic, and heat fit, to suit different production needs. This flexibility ensures optimal anchoring in thermoplastics, thermosets, and composite materials. Regardless of your assembly process, these methods offer secure placement, reducing risks of loosening or failure over time, especially in demanding environments.
Superior Material and FinishManufactured from top-grade CW614N, IS 319, CZ121, or free-cutting brass, these inserts deliver high durability and strength. The surface is available in natural, nickel, or tin-plated finishes for enhanced corrosion resistance and increased longevity. The polished appearance with a golden or yellowish color provides both functional and aesthetic value for a range of commercial and industrial applications.
Customization and Standards ComplianceEach insert can be tailored according to customer drawings or samples, ensuring a perfect fit for unique requirements. Adhering strictly to ISO, DIN, ASTM, and BS standards, all inserts are precision machined with a standard tolerance of 0.02 mm. RoHS compliance guarantees safety and environmental responsibility, making these inserts a reliable choice for export, manufacturing, and supply industries.
FAQs of Brass Round Inserts:
Q: How are Brass Round Inserts installed effectively in plastic or composite materials?
A: Brass Round Inserts can be installed using press fit, ultrasonic, or heat fit methods. The choice depends on your production process and specific material. Each method offers robust anchoring: press fit relies on mechanical interference, ultrasonic uses vibration to melt the resin around the insert, and heat fit utilizes controlled heat to embed the insert securely.
Q: What customization options are available for these inserts?
A: Customization is available based on customer-provided drawings or physical samples. Options include varying diameter (3 mm to 20 mm), length (4 mm to 50 mm), thread types (Metric, UNC, UNF, BSW), head types (slotted, hex socket, plain), finish (natural, nickel, tin), and tolerance as per specifications, ensuring optimal fit for application needs.
Q: Where can Brass Round Inserts be used most effectively?
A: These inserts are suitable for thermoplastics, thermosets, and composite materials, making them ideal for plastic moulding, electrical fittings, furniture, and automotive applications. They provide durable threaded solutions within softer substrates, enhancing product reliability and longevity.
Q: What benefits do Brass Round Inserts offer over other types of inserts?
A: Brass Round Inserts deliver several advantages: high durability, excellent corrosion resistance, precise manufacturing, and RoHS compliance. They can withstand temperatures between -20C and +180C, tolerate up to 25 kN load depending on size, and offer customizable geometry, making them versatile and dependable for industrial and commercial uses.
Q: How does material grade and surface finish affect insert performance?
A: Using Grade CW614N, IS 319, or CZ121 brass ensures high machinability and strength, while finishes like nickel or tin plating enhance corrosion resistance. This combination guarantees optimal performance, especially in demanding or corrosive environments, and maintains high aesthetic standards with a polished, golden appearance.
Q: When should I select a specific drive type or thread type for my application?
A: The choice between slotted, hex socket, or plain drive types, as well as Metric, UNC, UNF, or BSW threads, depends on assembly tools, load requirements, and compatibility with mating fasteners. Selecting the right drive and thread type ensures ease of installation and reliable mechanical performance within your specific assembly.